Custom Your Industry Valves
Custom Your Industry Valves

Pneumatic Shut‑off Valve Series

What Is a Pneumatic Shut-off Valve?

A pneumatic shut-off valve is an automated on/off valve that uses compressed air to drive an actuator, which in turn opens or closes the valve. It provides fast, reliable remote isolation and is widely used for emergency shutdown (ESD), process automation, and safety interlock systems.

Pneumatic shut-off valves consist of a valve body (ball, butterfly, gate, or globe) and a pneumatic actuator (rack & pinion or scotch yoke). The actuator is controlled by a solenoid valve, which receives signals from a control system (PLC, DCS, or ESD system). TANGGONG pneumatic shut-off valves are engineered for fast response, high cycle life, and SIL/ATEX compliance in oil & gas, chemical, power, and water industries worldwide.

TANGGONG VALVE GROUP has manufactured pneumatic shut-off valves since 1990 at our facility in Wenzhou, China — "China's Valve Capital." Our pneumatic actuators are SIL-capable per IEC 61508 and available in ATEX/IECEx configuration for hazardous areas. All valves are function-tested (open/close cycle) before shipment.

Process Flow Diagram
Strict process create high durability valve accessories
Valve Drawing

Valve Drawing

Valve Molding

Valve Molding

Casting Process

Casting Process

Annealing Process

Annealing Process

Semi-finished blank

Semi-finished blank

Material Inspection

Material Inspection

Production & Processing

Production & Processing

Valve Assembly

Valve Assembly

Testing & Pressure Testing

Testing & Pressure Testing

Valve Painting

Valve Painting

Packaging

Packaging

Product Transportation

Product Transportation

Quality Assurance Commitment
We Take Pride in Our High-Quality Work
International Quality Certification
Our valves are strictly designed and manufactured per GB, ANSI, API, JIS, BS, DIN and other global standards.
Support for multiple inspections
Every valve undergoes strict inspection and testing, with all inspection documents provided accordingly.
Reliable Technical Resources
To maintain all certifications and uphold the company’s high standards, all SIO employees receive professional training.

Actuator Types: Rack & Pinion vs. Scotch Yoke

🔵 Rack & Pinion Actuator

Compressed air drives a piston connected to a rack, which rotates a pinion gear attached to the valve stem. Compact, high-torque design. Most common for ball and butterfly valves.

  • Torque: Up to 10,000 Nm
  • Best for: Ball valves, butterfly valves
  • Configuration: Double-acting / Spring-return
  • Cycle Life: Up to 1,000,000 cycles
  • Compact, lightweight design

🟠 Scotch Yoke Actuator

Compressed air drives a piston connected to a scotch yoke mechanism, which converts linear motion to rotary motion. High starting torque — ideal for large butterfly valves and damper drives.

  • Torque: Up to 500,000 Nm
  • Best for: Large butterfly valves, dampers
  • Configuration: Double-acting / Spring-return
  • High starting torque characteristic
  • For large-diameter applications

🟢 Double-Acting vs. Spring-Return

Double-acting uses air for both open and close. Spring-return uses air to open and spring to close (fail-closed) or vice versa (fail-open). Spring-return provides fail-safe operation for ESD.

  • Double-Acting: Air open, Air close
  • Spring-Return: Air open, Spring close (FC)
  • Spring-Return: Spring open, Air close (FO)
  • Fail-safe for ESD applications
  • SIL 2/3 capable

🔷 Solenoid & Accessories

Solenoid valves (24VDC/220VAC), limit switches (mechanical/proximity), position indicators, speed control valves, and air filter regulators for complete automation packages.

  • Solenoid: 24VDC / 220VAC / 110VAC
  • Limit Switch: Mechanical / Proximity (NAMUR)
  • Position Indicator: Visual / NAMUR
  • Speed Control: Adjustable opening/closing
  • ATEX solenoid and switches available

Technical Specifications — TANGGONG Pneumatic Shut-off Valve Range

Parameter Specification / Range
Nominal Size (DN) DN15 – DN1200 (½" – 48")
Pressure Class Class 150 – Class 600 (PN10 – PN100)
Temperature Range -46°C to +425°C (seat and seal dependent)
Valve Body Types Ball Valve, Butterfly Valve, Gate Valve, Globe Valve
Actuator Type Rack & Pinion, Scotch Yoke
Operation Double-Acting, Spring-Return (Fail-Open / Fail-Closed)
Air Supply Pressure 4 – 7 bar (58 – 102 psi)
Solenoid Voltage 24VDC, 110VAC, 220VAC, 380VAC
Limit Switch Mechanical Switch, Inductive Proximity (NAMUR)
Response Time ≤ 2s (ball valve), ≤ 10s (butterfly valve)
Design Standards API 6D, API 608, ISO 5211, EN 593, IEC 61508
Testing Standards API 598, EN 12266-1, ISO 5208
SIL / ATEX SIL 2/3 per IEC 61508, ATEX/IECEx Zone 1/2
Certifications ISO 9001:2015, CE, SGS, ATEX, 200+ national patents
Origin Wenzhou, Zhejiang, China (17.5万㎡ manufacturing base)

Industry Applications of Pneumatic Shut-off Valves

TANGGONG pneumatic shut-off valves are deployed across major global industries for automated isolation and ESD. Our engineering team can advise on optimal actuator selection, SIL rating, and ATEX compliance for each application.

🛢️

Oil & Gas / ESD

Emergency shutdown (ESD) valves for wellheads, manifolds, separators, and export pipelines. SIL 2/3 capable. Spring-return fail-closed configuration. API 6D qualified.

🏭

Petrochemical & Refining

Automated isolation for crude oil fractionation, catalytic cracking, hydrocracking units. ATEX-certified actuators for Zone 1/2 hazardous areas. Fire-safe construction per API 607.

Power Generation

Steam isolation, cooling water control, and fuel gas shut-off in thermal power plants. High-temperature (425°C) globe shut-off valves. SIL-capable for turbine protection systems.

🌊

Water & Wastewater

Automated isolation for water treatment plants, desalination RO plants, and wastewater treatment. High-cycle butterfly shut-off valves (1M+ cycles). 316SS or rubber-lined bodies.

⚗️

Chemical Processing

Automated shut-off for aggressive chemical feeds, reactor isolation, and safety interlock systems. PTFE-lined or SS316 bodies. ATEX actuators for solvent and flammable service.

🏗️

Marine & Offshore

Seawater intake isolation, ballast control, and cargo tank shut-off on marine vessels and offshore platforms. Bronze or duplex SS bodies. Compact rack & pinion actuators for space-constrained installations.

Why Choose TANGGONG Pneumatic Shut-off Valves?

🏆

35+ Years Manufacturing

Founded 1990 in Wenzhou — China's largest valve production base. Over 300,000 valves produced annually, including 40,000+ pneumatic actuated valves.

📋

SIL & ATEX Certified

IEC 61508 SIL 2/3 capable designs. ATEX/IECEx certified actuators, solenoids, and limit switches for Zone 1/2 hazardous areas. CE, SGS, ISO 9001:2015 certified.

🔬

In-House Actuator Assembly

Dedicated actuator assembly and test facility. 80 senior engineers, 200+ national patents. Full function testing (open/close cycle, leak test, torque verification) for every valve.

🌍

Global Export Experience

Exporting to 35+ countries. Experienced with ESD system integration, SIL verification, and ATEX documentation requirements for refineries and chemical plants.

🏗️

Full Manufacturing Control

175,000 m² production base. In-house valve body machining, actuator assembly, solenoid integration, and function testing for full quality control.

Fast Delivery & Support

In-stock standard actuated valves for rapid shipment. Custom actuator sizing and accessory selection within 24 hours. Dedicated project manager for ESD system packages.

Frequently Asked Questions — Pneumatic Shut-off Valves

What is a pneumatic shut-off valve?

A pneumatic shut-off valve is an automated on/off valve that uses compressed air (typically 4–7 bar) to drive an actuator (rack & pinion or scotch yoke) to open or close the valve. It is used for remote isolation, emergency shutdown (ESD), and process automation. Unlike control valves, pneumatic shut-off valves are designed for full open or full close operation only, providing fast, reliable isolation.

What is the difference between double-acting and spring-return actuators?

Double-acting actuators use air pressure to drive the valve both open and closed — air is supplied to alternate ports. They require air pressure to hold position in both open and closed states. Spring-return actuators use air pressure to drive the valve in one direction (e.g., open) and a spring to return it to the fail-safe position (e.g., closed) when air pressure is lost. Spring-return provides fail-safe operation for ESD and safety applications.

Can pneumatic shut-off valves be used for emergency shutdown (ESD)?

Yes. Pneumatic shut-off valves with spring-return (fail-closed) or double-acting with air reservoir tanks are commonly used for ESD applications. They can be integrated with emergency shutdown systems per IEC 61508 SIL ratings. TANGGONG pneumatic shut-off valves are SIL-capable and can be configured for fast-acting ESD response (≤ 2 seconds for ball valves, ≤ 10 seconds for butterfly valves).

What positioners and accessories are available?

For on/off shut-off service, pneumatic actuators are equipped with: (1) Solenoid valves (24VDC / 220VAC / 110VAC), (2) Limit switches (mechanical or inductive proximity), (3) Position indicators (visual or NAMUR), (4) Speed control valves, (5) Air filter regulators, and (6) Manual override handles. For modulating service, smart positioners (HART, Foundation Fieldbus) are available.

Are TANGGONG pneumatic valves available in ATEX configuration?

Yes. TANGGONG pneumatic shut-off valves are available with ATEX/IECEx certified actuators, solenoid valves, limit switches, and positioners for Zone 1/2 hazardous areas. The ATEX-certified configuration includes flameproof enclosures, increased safety (Ex e), and intrinsic safety (Ex i) options to meet the requirements of refineries, chemical plants, and offshore platforms.

In addition to pneumatic shut-off valves, TANGGONG VALVE GROUP manufactures a complete range of industrial valves for all pipeline requirements:

Get a Pneumatic Shut-off Valve Quotation or ESD Consultation

Tell us your valve type, size, pressure class, actuator preference (rack & pinion / scotch yoke), and safety requirements (SIL, ATEX) — our valve engineers will respond within 24 hours with a product recommendation and price.

✉️ Email: [email protected]📍 Longwan District, Wenzhou, Zhejiang, China🌐 www.tg-valves.com

+86 18157758329

[email protected]

+86 18157758329